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Stellantis IBIS: A Breakthrough in EV Battery Design

Stellantis unveils IBIS, a groundbreaking EV battery system that integrates AC-DC conversion directly into the pack. This innovation eliminates the bulky inverter, promising significant gains in efficiency, range, power, and charging speed for electric vehicles.

By
LNGFRM Team
Published September 21, 2025
Silver Stellantis car with "iBiS Intelligent Battery Integrated System" branding and partner logos on its side.
Image courtesy of Forbes

The electric vehicle revolution, heralded as the inevitable successor to the internal combustion engine, has been a story of relentless, incremental progress.

From battery chemistry tweaks to aerodynamic refinements, every percentage point of efficiency gained, every kilogram shed, every minute shaved off charging times contributes to the grand narrative of automotive evolution.

Yet, every so often, a whisper emerges from the R&D labs, suggesting not just an evolution, but a genuine paradigm shift.

Stellantis, one of the world’s automotive titans, believes it might just have unearthed such a shift with its Intelligent Battery Integrated System, or IBIS.

For years, the Achilles’ heel of electric vehicles, beyond initial cost and range anxiety, has been the complex dance between direct current (DC) from the battery and alternating current (AC) required by the motors and the grid for charging.

This necessitates a bulky, heavy, and often inefficient AC-DC inverter – a power-sapping middleman that has become an accepted, if unwelcome, fixture in every EV.

Stellantis’s IBIS technology, however, proposes a radical simplification: cut out the middleman entirely.

Imagine a battery pack where each cluster of cells, or even individual cells, can convert its own DC power directly into AC.

This is the essence of IBIS.

As Francis Roy, IBIS Product Manager, explains, a dedicated electronic circuit, an “H bridge,” takes the DC output of the cells and transforms it into a three-phase AC output.

The implications are profound.

This distributed conversion eliminates the need for a single, large, central inverter, leading to a cascade of benefits that could redefine EV performance.

The numbers Stellantis is touting, based on testing a prototype system integrated into a Peugeot e-3008, are compelling.

By swapping the e-3008’s standard 73kWh battery for a 65kWh IBIS-equipped pack, Stellantis claims to have matched the original range while simultaneously boosting battery efficiency and range by 10%. Power delivery sees a remarkable 15% increase, offering a more dynamic driving experience.

The physical advantages are equally impressive: a 10kg weight reduction from the banished inverter and charger, an additional 30kg saved because fewer batteries are needed to achieve the same distance, and a valuable 17 liters of freed-up space within the vehicle – a boon for design engineers and passenger comfort alike.

Even charging times are said to be reduced by 15% due to a more streamlined and efficient energy delivery system.

These aren’t minor tweaks; they represent a significant leap forward in fundamental EV design.

The genius of IBIS isn’t just in its ability to streamline power conversion; it’s also in its inherent flexibility.

While the current prototype groups cells into clusters of six – a sweet spot identified after extensive experimentation to balance component count with control – the technology is designed to be chemistry-agnostic.

This means it can accommodate different battery chemistries like Nickel Manganese Cobalt (NMC) and Lithium Iron Phosphate (LFP), and crucially, even mix them within the same pack.

This “mixing chemistry in its genes,” as Roy puts it, opens up fascinating possibilities.

Imagine a battery pack that leverages the power density of NMC for performance bursts and the longevity of LFP for everyday driving, all seamlessly orchestrated by IBIS.

Beyond initial design, this adaptability has profound implications for the entire lifecycle of an EV.

Owners could potentially upgrade specific battery modules with newer, more efficient chemistries years down the line, rather than being stuck with outdated technology or facing costly full-pack replacements.

“If you want to improve your car after six or eight years of use, you can do it by changing a few modules,” Roy elaborates, envisioning a future where vehicle range and performance can evolve with the owner’s needs and technological advancements.

This not only extends the useful life of the vehicle but also reduces the environmental impact of manufacturing entirely new cars.

Furthermore, IBIS is not beholden to current battery pack architectures.

Whether automakers opt for traditional modules, cell-to-pack designs, or the structural batteries promised by innovators like Tesla, IBIS can integrate.

This ensures its relevance as battery integration methods continue to evolve, though Roy does acknowledge that more integrated designs might present challenges for repairability – a trade-off that the industry constantly grapples with.

The visionary scope of IBIS extends even further.

Clement Dumand, Director of Breakthrough Programmes, hints at a future where high-power AC charging, potentially up to 200kW, becomes a reality without the complex and lossy AC-DC conversion required by today’s rapid charging systems.

While the necessary infrastructure and plugs don’t yet exist, the theoretical efficiency gains are immense.

“Every transformation means efficiency and energy losses,” Dumand notes, suggesting that direct AC charging could save significant energy, cost, and copper.

And when an IBIS-equipped battery finally reaches the end of its automotive life, its modules, already operating with AC, could slot seamlessly into home or grid storage solutions without the need for additional inverters, simplifying and cheapening the crucial “second life” for EV batteries.

The promise is undeniable, and the working prototype offers tangible proof that Stellantis isn’t dealing in vaporware.

However, the road from prototype to mass production is long and arduous.

“We are doing our best to make the technology available by the end of the decade,” says Roy, tempering enthusiasm with a dose of reality.

The technology needs further maturation, more rigorous demonstrations in “real and extreme life situations,” and application across diverse platforms, including all-wheel-drive vehicles.

While Stellantis is confident in its patents and its lead, Dumand admits that others are exploring similar directions.

The race to innovate in the EV space is fierce, but if IBIS delivers on its ambitious claims, it could indeed be the “real game-changing solution” Stellantis believes it to be.

It’s a technology that doesn’t just improve existing metrics; it fundamentally rethinks how electric vehicles manage power, potentially paving the way for lighter, more efficient, more powerful, and ultimately, more sustainable mobility for all.

The coming years will reveal whether this intelligent system truly becomes the bedrock of the next generation of electric cars.

Author

  • LNGFRM Team

    Frank DiBernardo handles LNGFRM's Foodie and Miscellaneous writing tasks. He's always getting ideas from users, so don't be afraid to send an email to the editor.

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